10 Benefits of Aipak Automatic Capsule Filling Machine You Have To Know

You must know that the pharmaceutical industry must have the ability to provide a variety of fine quality capsules for their medical purposes.Therefore,it is only natural that they must have the necessary types of machines to meet their needs.

Among the various pharmaceutical machineries,you will find an automatic capsule filling machine will act as a panacea for the fine capsule makers.

An automatic capsule filling machine is mostly applied by most pharmaceutical companies to assist with the production of soft/hard capsules.

Granules,pellets and powers are filled either individually or in unison to make different functional capsules.

The automatic capsule filling machine has exquisite workability and it is entirely automatized that guarantees no large number of workers are needed for one particular operation.

Apart from that,actually, there are many other benefits that you will get from an automatic capsule filling machine.

Now,I am going to use this article to introduce the 10 most important benefits of the Aipak automatic capsule filling machine,as Aipak has been one of the largest manufacturers of hard gelatin automatic capsule filling machines in China.

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    1.Aipak Automatic Capsule Filling Machines are High Productivity machines

    All Aipak capsule filling machines are high automatic that means you will only need a minimal labor to operate the machine,all other performance will be completed automatically.

    Besides,all Aipak automatic capsule filling machines are designed with compact and reliable capsule filler that make them have high filling speed ,then combine with full automation of filling process,your required time to get your product to the market will be decreased.

    Aipak NJP-3800 automatic capsule filling machine

    Below you will find Aipak NJP series automatic capsule filling machines and their production capacities.

    NJP series automatic capsule filling machines Production Capacity per Hour
    NJP-7500 450,000
    NJP-3800 228,000
    NJP-3500 221,000
    NJP-2500 150,000
    NJP-2000 120,000
    NJP-1200 72,000
    NJP-1000 60,000
    NJP-800 48,000
    NJP-600 36,000
    NJP-400 24,000
    NJP-200 12,000
    NJP-260 15,600
    NJP-130 7,800

     

    From the above table,you can see that these NJP series automatic capsule filling machines are high capacity machines ,you will only need to choose the right machine model to meet your actual manufacturing requirements.

    2.All Aipak Automatic Capsule Filling Machines are conformed with GMP requirements

    GMP (Good Manufacturing Practice) is a system to guarantee that your products are consistently produced and controlled according to the quality standards.And this GMP is designed to minimize the risks involved in any pharmaceutical production that cannot be eliminated through testing the final product.

    Now GMP compliance has been widely accepted as it is the best way to conduct business that puts product quality first.

    While all Aipak automatic capsule filling machines are strictly conformed with GMP requirements that ensure the machines safety,reliability and quality.

    Like the whole structure of Aipak automatic capsule filling machine is made by stainless steel that is required by the GMP safety material.

    Besides,all Aipak automatic capsule filling machines have best cleaning abilities that through vacuum cleaning system to remove the powder residual and broken capsules to prevent from pollution of other parts ,then keep good hygiene of the whole machine.

    Therefore,Aipak automatic capsule filling machine will be best ideal safe,reliable and qualified machines.

    3.Aipak Automatic Capsule Filling Machines have High accurate and precise filling rate

    You may have known the filling accuracy and filling rate are the largest concern of most pharmaceutical enterprises and they are also the basic symbol of modern automatic capsule filling machine.

    Actually,Aipak automatic capsule filling machines have been designed with below details to ensure the accurate and precise filling rate.

    Aipak automatic capsule filling machine filling mechanism

    1.Adopts filling type dosage filling that makes the filling accurate and the loading capacity > 0.3g controlled within ± 3%.

    2.Take advantage of the relative movement between the scraping block and the metering plate to remove the excess powder .

    3.Rigorous closed structure to decrease the powder leakage and spilt

    4.You can adjust the height of the punch to slightly adjust the power filling dosage to ensure the precise filling.

    5.You can control the whole machine through the touch screen panel.

    6.The capsule discharge station will remove the unseparated capsule body and cap automatically that ensures the precise filling rate.

    7.Precise dosage device that adjust the filling weight for the capsules that ensures the capsules are correctly filled with their powders .

    4.Aipak Automatic Capsule Filling Machines have good compatibility with a series of line machines

    To guarantee good quality capsules,Aipak automatic capsule filling machines are aligned with a series of line machines,like the automatic capsule polishing machine,vacuum feeder,automatic capsule feeder,metal detector,industrial vacuum cleaner.

    Aipak automatic capsule polishing machine with sorter

    All of them are in good cooperation with each other that not a single one can be omitted during the capsule filling process or to achieve a complete capsule drug.

    Like the capsule conveying capacity by the vacuum feeder is very good to meet the needs of the automatic capsule filling machine.

    The automatic capsule feeder guarantees the continuous running of the machine and it is convenient that no need manually feeding.

    The automatic capsule polishing machine will not only help to remove the dust ,eliminate the electrostatic of the capsules but also can automatically remove the capsule with light loading,empty shell, debris and separation of bodies and caps.

    Aipak Metal detector

    With integrated metal foreign matter removal system,the metal detector will help to separate the metals in the raw materials even if the metal is sealed in it.

    And Aipak automatic capsule filling machines are in good compatibility with the vacuum cleaner who will remove the power residuals and collect the dust left under the filling station and scraps in the mold hole.

    So you will see that Aipak automatic capsule filling machines are safe and reliable.

    5.Aipak Automatic Capsule Filling Machines are easy to adjust to meet your capsule filling requirements

    Sometimes,you may need to adjust the filling specification or revise some parts of the automatic capsule filling machine as your various production requirements,then you may need your machine with a flexible design.

    In fact,Aipak automatic capsule filling machines with modular design can help you achieve this.

    Filling station of Aipak automatic capsule filling machine

    You will just need to follow the few steps in the automatic capsule filling machine instruction manual to adjust the capsule filling system.

    For example,it may only take you three minutes to change if you want to fill different size of capsules.

    In the closed rotating turret,both the upper and lower shafts are equipped with imported silicone sealing ring to reduce the belt power stretching back and forth due to the moving shaft,and you will no need to open the turret to replace the sealing ring.

    Last you can adopt a rotating scale to control the power dosage during the filling process.

    Therefore,we can conclude that all these features of Aipak automatic capsule filling machines have made it applicable to various capsule filling.

    6.Aipak Automatic Capsule Filling Machines design and performance meet with CE standards

    CE standards are administrative standards that indicate conformity with health, safety, and environmental protection standards for products sold within the European Economic Area (EEA).

     CE

    While,like all other pharmaceutical machineries,all Aipak automatic capsule filling machines are conformed with CE standards,whether in design,performance or manufacturing materials,electrical parts,or the control system.

    For example,all contact parts of Aipak automatic capsule filling machines are made of stainless steel 316 and all other parts are covered with stainless steel 304.

    Aiapk NJP-2500 automatic capsule filling machine

    All Aipak NJP series automatic capsule filling machines require a voltage between 220V and 380V with a 50Hz to 60Hz frequency which will reduce the possibility of unacceptable when powering on the electrical switch.

    Then,you will no need to worry about the safety issue when install or run the Aipak automatic capsule filling machine.

    7.Aipak Automatic Capsule Filling Machines can fill various capsule sizes

    All Aipak automatic capsule filling machines are designed with various filling sizes,from #00,#0,#1,#2,#3,#4,#5 to all safety size capsules.

    Various sizes of capsule

    Besides,Aipak automatic capsule filling machines can fill all various capsules with various weight,from 5mg to 20mg,which will meet with some micro dosing or dosage needs to strict controlled manufacturing.

    In a word,you will only need to adjust the filling specification on the machine or change the mold for your different capsule sizes or weight filling and the automatic capsule filling machine will be your good choice for your dosage controlling or micro dosage production.

    8.Aipak Automatic Capsule Filling Machines are reliable and compact

    Both Aipak automatic capsule filling machines have reliable and compact design that make them can be used for filling various substances or filling various sizes of capsules.

    Take the main filling mechanism for instance,both feeding,loading and filling systems are within one main machine that make the machine easy to be moved or relocated.

    Furthermore,with the main parts concentrated ,have made it filling in a simple way,so it will be easy for you to understand the machine ,troubleshooting or maintain the machine.

    Automatic capsule filling machine closed rotating turret

    In fact,there are many other parts of the machine that are easy to be disassembled and clean ,like the components on the closed rotating turret,three dimensional adjusting mechanism,modular filling mechanism.

    Three dimensional adjusting mechanism

    9.Aipak Automatic Capsule Filling Machines have combined dosage system

    Combined dosage system is important to the pharmaceutical enterprises nowadays,as you may like to have more than one powders,granules fill into one capsule or you may like to have the combination of tablet with powder,pallets or any of two filling into one capsule.

    Aipak automatic capsule filling machine will allow you to have your capsules diversified.

    Various combination of filling materials

    From above image ,you can see that you will have various filling choices as to your actual needs or as per market requirements.

    You just only need to do some adjustments to the filling mechanism.

    10.Aipak Automatic Capsule Filling Machines are cost-competitive

    If you are looking for some machines to reduce your cost whatever in raw material or in labor and cost competitive machines ,our Aipak automatic capsule filling machine will be the ideal choice for you.

    As all Aipak automatic capsule filling machines have high manufacturing capacity and they are easy to disassembly and maintain.They also feature modern high technology equipment that meet the international standards,GMP and CE that are safe and reliable.

    Conclusion

    From above ten benefits,you will have a cost competitive with high return investment machine if choose to buy Aipak automatic capsule filling machine.

    As with more than 15 years’ experience in pharmaceutical industry,Aipak has always trying to provide the best solutions for any size of capsule filling.

    And all Aipak automatic capsule filling machine have accurate filling ,reliable performance,conform with GMP,CE,safe and high quality machine.

    Now,here I would like to provide more evidence that you need to choose Aipak.

    .Aipak provide all kinds of solutions for any capsule filling.

    .Aipak provide both online and video installation and maintain training

    .Aipak guarantees 1 year warranty for every pharmaceutical machine

    .Aipak provide online and distant and technical support

    .Aipak provide 24/7 after sales service

    That is,in all,Aipak is a reliable automatic capsule filling machine that you can trust.

    You can count on Aipak automatic capsule filling machine even if you have strict dosage controlling or micro dosage requirements.

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