Types of Powder in Pharmacy: Complete Classification Guide
In pharmaceutical technology, a pharmaceutical powder represents a solid dosage form comprising a homogenous aggregate of finely divided, dry active pharmaceutical ingredients (APIs) blended with or without functional excipients.
Operating as either crystalline lattices or amorphous matrices, their physical stability, dissolution kinetics, and blending uniformity are fundamentally governed by their particle size distribution boundaries.
Any volatile deviation in material granularity introduces immediate powder segregation risks, directly failing mass uniformity thresholds during downstream capsule filling or tablet compression encapsulation loops.
This industrial compendium provides a definitive analytical breakdown of powder classifications based on international sieve mesh aperture standards, ancient vs. modern dispensing architectures, and specialized eutectic or effervescent formulations.
I.Types of powders based on particle size
According to British Standard 1993, any distinct particle of size less than 1000µm is called powder. The degree of fineness of the powder is indicated by the nominal mesh aperture size of the sieve.
Let’s have a look at the classification of powder according to their particle sizes.
According to international pharmacopeia criteria (including British Standard layouts), the physical fineness of any solid chemical aggregate is systematically indexed by the nominal mesh aperture size of the diagnostic sieve through which the material mass migrates.
- Very Coarse Powder (Sieve No. 8): Characterized by a nominal particle boundary of 2.38 mm, where 100% of the particulate mass freely passes through a Sieve No. 8 mesh array, with an operational restriction that no more than 20% of the cumulative weight permeates a Sieve No. 60 matrix.
- Coarse Powder (Sieve No. 20): Defined by a particle diameter threshold of 0.84 mm, allowing continuous migration through a Sieve No. 20 grid, regulated under a strict safety ceiling where a maximum of 40% of the particulate bed passes a Sieve No. 60 configuration.
- Moderately Coarse Powder (Sieve No. 40): Governed by a median particle size of 0.42 mm to pass through a Sieve No. 40 frame, paired with the engineering limit that not more than 40% of the dry mass cascades through a Sieve No. 80 sieve screen.
- Fine Powder (Sieve No. 60): Comprising micro-particulates with a maximum profile of 0.25 mm passing a Sieve No. 60 mesh, limited by a pharmacopeial threshold where less than 40% of the continuous mass is capable of shifting through a Sieve No. 100 screen.
- Very Fine Powder (Sieve No. 80): Representing an extreme structural fineness of 0.18 mm, engineered to migrate seamlessly through a Sieve No. 80 standard testing grid, ensuring optimal specific surface area for immediate dissolution requirements.
II. Type of Powder Based on Dispensing
This is another classification of powder generally based on the manner of dispensing. This section is covering different types and their uses.
1).DIVIDED POWDER
Divided powders are a single dose medicament wrapped individually in an aluminum foil, zip lock bag, or paper. These powders are potent and very accurate than bulk powders as a patient does not involve measuring a dose. This method of dispensing was conventionally used in ancient days but replaced with another dosage form such as tablets and capsules.
While the classical dispensing of potent divided powders wrapped in distinct parchment layers has been largely superseded by automated compressed oral solids, managing their volumetric consistency remains a core component of formulation line validations.
Modern solid dosage compounding lines must demonstrate unwavering conformity with the strict volumetric uniformity and weight parameters outlined in the British Pharmacopoeia (BP) Appendix XVII: Particle Size Characterization and Powder Mechanics, ensuring zero mass segregation during high-speed automated packaging runs.
A.Simple Powder
In this form of powder, only one active ingredient is present either in crystalline form or in amorphous.
A crystalline form of powder is a finely crushed or reduced substance. For instance, aspirin.
B.Compound Powder
Here, you will get more than one active ingredient and other constituents. In pharmacy, they are prepared by trituration (mixing of one or more powdered drugs) using mortar and pestle.
For instance, mixing of aspirin, paracetamol, and caffeine.
2) BULK POWDER
Bulk powders are indicated as non-potent substances. They can be dispensed into a suitable bulk container with a broad opening such as glass jars. You can accurately pack the ingredients using measuring tools such as graduated cups, insufflators, or teaspoons.
These types of powders are relatively nontoxic with a large dose. That’s why, bulk powders are practically confined to antacids, laxatives, and nutritional supplements.
Bulk powders are categorized into various types:
A) DUSTING POWDERS
A dusting powder is used topically employing a sifter top to relieve skin irritation and absorb the moisture to maintain the softness of the skin. Dusting powders are utilized externally for local application. They are not intended for systemically uses. They are used over various parts of the body as a protectant, antiperspirant, lubricant, etc. They are dispensed in an extremely fine state to enhance efficacy and potency.
CHARACTERISTICS OF DUSTING POWDER:
- Homogenous
- Non-irritable
- Free-flowing
- Easy application
- Good adsorption and absorption properties.
- Not intended for broken skin
a.Medicated Dusting Powder
These are sterile dusting powders used for a superficial application that produce soothing effects over skin due to extra heart loss and large surface area. For instance, talc, zinc oxide, and titanium dioxide. Medicated dusting powders are powerful ingredients to protect your skin against microbial growth.
b.Surgical Dusting Powder
As its name shows, they apply to deep skin issues or applied on major wounds caused by burns or applied over the umbilical cord of a new-born. They must be sterile and free from pathogens. Dusting powders are prepared by mixing two or more active ingredients that contain talc or kaolin in their formulation. Talc is a commonly used ingredient due to its chemical inertness.
B) DENTIFRICES (TOOTH POWDER)
Dentifrices, tooth powder, or dental powders are used for cleaning teeth. Their formulation is designed in such a way to give good cleaning effects with the help of a toothbrush. They can easily remove the dental stains and offer fresh and pleasant oral effects. Flavour is a dominant property in determining the sensory effect of dentifrice that is added up to 1% w/w.
C) INSUFFLATIONS
Insufflations are evenly divided powders indicated to be applied in body cavities such as ear, nose, tooth cavities, etc. For their application, you need an insufflator that enables their administration satisfactorily. Powders are sprayed uniformly over the site of application. For potent drugs, pressure aerosols are used.
D) SNUFFS
Snuffs are evenly divided medicament used to inhaled for their antiseptic, vasodilatory, and decongestant properties. In ancient days, it was sniffed and inhaled via a pinch of snuff using a thumb and index finger or snuffing device.
E) DOUCHES
These are used for cleaning the internal body cavity. For instance, A special powder is used to clean or irrigate the vaginal tract. Douches induce soothing effects on the mucous membranes. Douches are dispensed in a prepacked form in an airtight bottle or a container to protect the active ingredient against humidity. They are commonly used after dissolving with water than intended for body cavities.
III. Types of Powder Based on Use
Based on use pharmaceutical powders are classified for internal and external use.
a)Pharmaceutical Powders for Internal Use
Pharmaceutical powders for internal use are recommended to administer orally, (oral sachets), via the nose (snuff), or sprayed into body cavities (insufflation). They are composed of loose, and dry powder with a high degree of fineness with one or more APIs with or without excipients.
b) Pharmaceutical Powders for External Use
These are also known as ‘topical powders’ that is intended for cutaneous use or external applications. Their preparations involve solid, loose, and dry substances with a modulated degree of fineness. You can find them with one or more active pharmaceutical ingredients with or without excipients. They are commonly used topically over the compromised area. They are not recommended to apply over deep wounds as tough crust maybe form.
IV. SPECIAL POWDERS
A.EUTECTIC POWDER
Eutectic powders are ingredients having a low melting point, upon mixing, rubbing, or trituration they turn into liquid form. For instance, menthol, thymol, or camphor powder.
B.EFFERVESCENT POWDER
They are a special form of medicament for internal use. They are dispensed in a sachet form that contains active ingredients with citric acid, sodium bicarbonate, and sweetening agents. Before administration you may add the desired concentration in water, the reaction between acids and bicarbonate liberates effervescence upon release of the carbon dioxide fizz.
Conclusion
Are material segregation risks or particle size variations causing batch inconsistency on your formulation floor? We invite you to submit your chemical specifications to request a free powder fluidity & auger filling audit, allowing AIPAK’s compounding engineering specialists to customize a zero-waste dosing solution tailored to your production lines today.
FAQ
References
1.British Pharmacopoeia (BP) Standard Guidelines for Powder Fineness and Sieving Metrics —— Medicines and Healthcare products Regulatory Agency (MHRA)
2.Remington: The Science and Practice of Pharmacy —— Solid Dosage Compounding and Formulation Mechanics —— Academic Press
3.Powder Technology in Pharma: Characterizing Bulk Density Variations and Material Segregation Loops —— ScienceDirect / Powder Technology Journal
4.Ansel's Pharmaceutical Dosage Forms and Drug Delivery Systems —— Comparative Analysis of Oral Granulates —— Lippincott Williams & Wilkins
5.Eutectic Inversion Dynamics and Thermal Phase Transitions in Binary Organic Powder Blends —— International Journal of Pharmaceutics
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Bessie
Technical Content Strategist & Pharmaceutical Industry Analyst at AIPAK
Bessie is a senior technical content strategist at AIPAK, specializing in parsing complex pharmaceutical engineering workflows, solid dosage manufacturing data, and cleanroom design compliance. Working directly alongside frontline sales engineers and onsite technicians, she excels at translating raw field data into actionable technical playbooks for global pharma buyers. Avril leverages her deep understanding of international regulatory standards—including FDA cGMP (21 CFR Part 211) and ISPE engineering guides—to ensure AIPAK’s localized facility layout solutions are structured, traceable, and fully optimized for maximum operational ROI.
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