AIPAK Condom Cartoning Machine

1.What Is Condom Cartoning Machine?

A condom cartoning machine is the most suitable equipment for storing condoms. Condoms require ultra-hygiene therefore the machine is ideal where entire processes are taken place automatically.

This is a specialized packaging unit that produces, closes, fills, and seals the cartons. The process begins with a flat card where the erection, loading, and flipping of the carton are carried out smoothly.

It offers visual monitoring of the entire procedure such as product transferring into the boxes, inkjet printing, leaflet insertion, adhesion, and folding cartons, etc.,

2.Which Products Does Condom Cartoning Machine Specially Use For Packaging?

Just like pants, condoms are also designed in various shapes like slim fit, snug, tight fit, etc., A condom cartoning machine is specially used for packaging products like:

3.What Is the Significance Of The Condom Cartoning Machine?

In this age, many industries require condom cartoning machines because of their benefits, some of them are:

Concurrent Filling and Packing

This machine performs a simultaneous filling and packaging job with different auto-feeders. You can set a number of products and adjustments every time by using a touch screen.

Packing Multiple Pieces

The condom cartoning machine offers ultimate flexibility and high speed. It is easy to use where condoms are packed as 1/2/3/4/5/6/10/12 pieces into each carton. Thus, the machine has magically reduced the footprint of the entire system by two third.

Rejection of Unqualified Cartons

A condom cartoning machine offers user-friendly functionality. It rejects cartons without condoms or instruction paper. It can alter during trouble; you can analyze the problem via visualizing the process on the screen. Moreover, the entire process is simple to operate following supportive keys and software on HMI touchscreen.

Safety and Sanitation

A condom cartoning machine is often a good solution where there is a humid conditions. A hot glue sealing allows tuck in closing that eliminates chances of water pooling or moisture content. A sanitary vacuum unit ensures a dry and hygienic environment.  

Compact Structure

Condom Cartoning Machine- Photo Courtesy-cspacker

A high-speed condom cartoning machine now eliminates the need for extra integrated devices, such as a conveyor. The whole process takes place under an inline and smooth conveyor without requiring additional perpendicular platforms for transferring cartons.

Easy Changeover

Switching from one size carton to another is not an easy job. The automatic condom cartoning machine has transformed this hectic job into a flexible way while simply pushing a button. The machine allows rapid changeover by feeding the protocol on the HMI.

Excellent Performance

An excellent condom cartoning machine defines your business with more output that utilizes little energy. The machine’s enhanced performance is highly effective for you in terms of bespoke production and speed variability.Moreover, the machine is equipped with a leaflet folding unit that allows tremendous performance that saves time.

Cut-Down Production Expenditure

Indeed, the manual procedure is time consuming, expensive as well as difficult to manage. The condom packaging machine is, therefore, a great solution for reducing manual labor and allowing beneficial packaging with low production costs.

4.What Is the Working Principle Of A Condom Cartoning Machine?

The working principle of condom cartoning machine is described as followed:

FEEDING CONDOM

The condom packaging process starts when a condom is received from the feeder, while cartons are released from the carton magazine for opening.

BOX SUCTION AND OPENING

A suction box helps in taking out and opening the edges of the carton on the moving rail. Cartons are then conveyed to the loading bay where it is opened and erected for loading purposes.

FOLDING AND PUSHING CONDOMS &LEAFLETS

The guide rail fixes the cartons, condoms, and leaflets are pushed smoothly inside the box via an opened end.

BOX CLOSING OR GLUE SEALING

Now, a filled carton is subjected to folding and sealing by the application of adhesive or hot melt glue.

OUTPUT

A filled carton is discharged through a carton chute.

5.What Are The Types Of Condom Cartoning Machines?

The condom cartoning machine is divided into two following types.

A Vertical Intermittent Condom Cartoning Machine

A Horizontal Continuous Condom Cartoning Machine

ACCORDING TO DESIGN

Vertical Condom Cartoning Machine

A vertical condom cartoning machine can pick cartons from stacked boxes that move through the system in an upright position. In this machine, condoms are introduced into the carton from an opened end. The machine turns the corners of the carton and with the help of glue, it is sealed firmly.

Horizontal Condom Cartoning Machine

In terms of machine design, a horizontal condom cartoning machine is different from a vertical one as the product is horizontally introduced into the carton. Once, the product is entered inside the box, it is then closed and sealed.

ACCORDING TO MOTION

Intermittent

This motion allows condoms into the carton via back-and-forth movement of the pushrod. Once the procedure of loading, filling, and leaflet insertion is completed the carton moves and the next comes.

Continuous

This is a fast procedure where entire steps such as loading, folding, filling, and sealing takes place in a continuous motion.

6.What Are The Components Of A Condom Cartoning Machine?

Main components of AIPAK condom cartoning machine

A condom cartoning machine is a complex piece of equipment in the term of parts yet offers a simple operational solution. The common parts of condom cartoning machines are as followed:

Product Conveyor

Conveyors are employed to transfer cartons. The system is driven by motors that have a gearbox attached. It is close to ‘eye-detector’ and adjustable up to carton size and style.

A Warning Light

To ensure safety, a warning light is equipped that is connected to the electrical panel.

Control Panel/HMI Touch Screen

The control panel is utilized to supervise and adjust the production process of a machine, as well as to inform operators of any malfunctions. The equipment is inculcated with a Programmable Logic Control (PLC) system more commonly known as the Human Machine Interface (HMI) which provides flexibility in the production process.

Pushing Device/Carton Pushrod (Pneumatic Unit)

The pneumatic system consists of a motor and pushes plates. The electricity from components is used to push the carton for loading purposes.

Storage Slot

A set of packed condoms are fed into this section for the packaging process.

Finished Product Outlet

This section ensures discharging of filled cartons from the system.

Leaflet Inserter (Optional)

This device helps in folding and insertion of instruction paper into each carton.

Hot Melt Glue

This is suitable for carton closures where a nozzle spray facilitates hot melt glue over the carton’s edges to seal it.

Carton Picker/Feed Inlet

The process begins when the feed inlet ensures the entrance of the flat carton into the system. This is also known as a feed inlet. Upon receiving the command from PLC, this device picks a blank carton from the carton magazine and places it on the bucket rail or conveying rail.

An Ink-Jet Printer

The condom cartoning machine is equipped with an inkjet printer that has three lines of text. This printer provides options for including the date of manufacture, expiry date, and any other information

Gearing System

The electrical system provides energy to the pneumatic system and the electric panel is where all the wires are connected. When a cartoning machine is working properly, the motors in its gearing system transmit mechanical movement to other parts of the machine.

Vacuum Suction Device

In the cartoning process, vacuum suction is utilized to pick the blank cartons. This system is made up of back, mid, and front plates, which are modifiable. Here, a press button is available which is there to push if the carton gets damaged during the procedure so that the machine stops.

7.What Are Essential Certificates When Buying Condom Cartoning Machine?

When buying a condom cartoning machine, it's important to ensure that the machine has the necessary certifications to ensure that it meets industry standards and regulations. Here are a few essential certificates that you should look for:

Finally, when buying a cartoning machine, it's important to ensure that the machine has certifications such as CE Mark, UL/CUL, ISO 9001, GMP, and FDA, which assure the machine meets the safety and quality standards for the region where it's going to be used and for the industry, you operate in.

8.What Are Common Technical Problems And Solutions Of Condom Cartoning Machines?

Condom cartoning machines, like any other type of machinery, can experience technical problems that can affect their performance and efficiency. Some common technical problems that can occur with the machine, along with their potential solutions, include:

Jamming

Product Feed Problems

Glue or Tape not Applied Correctly

Incorrectly Coded or Labeled Cartons

 Electrical or Electronic Problems

Conclusion

When choosing a condom cartoning machine, it is important to consider the manufacturer's reputation, expertise, and after-sales service, as well as the proximity and customizability of the manufacturer's production range. We recommend contacting us to purchase affordable, bespoke, and high quality equipment for your business. We promise reliability. Send Us Message Now!